REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced|
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
|---|---|---|---|
| *: w/ Garage Door Opener System | |||
| Windshield glass |
Adjust forward recognition camera |
|
or or |
|
Inner rear view mirror assembly* |
Re-registration of codes in the garage door opener system
| Garage door opener system |
|
NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, front camera system, lane tracing assist system, road sign assist system, pre-collision system or lighting system (EXT) may not operate properly due to a difference in the transmissivity or black ceramic border.
PROCEDURE
1. REMOVE WINDSHIELD OUTSIDE MOULDING LH
Click here
2. REMOVE WINDSHIELD OUTSIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.
3. REMOVE FRONT WIPER ARM HEAD CAP
Click here
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
Click here
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
Click here
6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
Click here
7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
HINT:
Use the same procedure as for the LH side.
8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
w/o EC Mirror:
Click here
w/ EC Mirror:
Click here
10. REMOVE FORWARD RECOGNITION CAMERA
Click here
11. REMOVE ROOF HEADLINING ASSEMBLY
Click here
12. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY
(a) Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.
|
Protective Tape |
| (b) Using a knife, cut off the windshield outside moulding as shown in the illustration. |
|
| (c) Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration. HINT: Matchmarks are not necessary if the windshield glass is not going to be reused. |
|
| (d) Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior. |
|
(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(f) Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.
NOTICE:
(g) Disengage the windshield glass stoppers.
|
*A | for 1-piece Type |
*B | for 2-piece Type |
|
*1 | No. 1 Windshield Glass Stopper |
*2 | No. 2 Windshield Glass Stopper |
NOTICE:
HINT:
Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.
(h) Using suction cups, remove the windshield glass sub-assembly.
NOTICE:
13. REMOVE WINDOW GLASS ADHESIVE DAM (for TMC Made)
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the 3 window glass adhesive dams. NOTICE:
|
|
14. REMOVE WINDOW GLASS ADHESIVE DAM (for TMMK Made)
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the window glass adhesive dam. NOTICE:
|
|
15. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM (for TMMK Made)
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 2 window glass adhesive dams. NOTICE:
|
|
16. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the windshield outside moulding. NOTICE:
|
|
17. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 1 windshield glass stoppers. NOTICE:
|
|
18. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 2 windshield glass stoppers. NOTICE:
|
|
19. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
| (a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body. NOTICE: Be sure to replace the No. 1 windshield glass stoppers with new ones. |
|
20. REMOVE FRONT WINDOW INNER CENTER MOULDING
HINT:
Perform the following procedure only when replacement of a front window inner center moulding is necessary.
| (a) Place matchmarks on the windshield glass at the locations indicated in the illustration. |
|
(b) Using a scraper, remove the front window inner center moulding.
NOTICE:
21. CLEAN WINDSHIELD GLASS
(a) When reusing the windshield glass:
| (1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass. NOTICE: Be careful not to damage the windshield glass. |
|
(2) Clean the outer circumference of the windshield glass with a non-residue solvent.
NOTICE:
22. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.
|
*a | Vehicle Body |
|
Adhesive |
Standard Dimension:
|
Area | Dimension |
|---|---|
|
a | 1.0 mm (0.0394 in.) or more |
NOTICE:
Be careful not to damage the vehicle body.
HINT:
Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.
(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
HINT:
Even if all of the adhesive has been removed, clean the vehicle body.
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