DISASSEMBLY
PROCEDURE
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
(a) Remove the nut and disconnect the field coil lead wire from the magnet starter switch assembly. |
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(b) While holding the magnet starter switch assembly to the repair service starter kit, remove the 2 nuts. |
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(c) While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly. |
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2. REMOVE STARTER YOKE ASSEMBLY
(a) Using a T25 "TORX" socket wrench, remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly. |
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3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Remove the 2 screws and while holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly. |
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4. REMOVE STARTER BRUSH HOLDER ASSEMBLY
(a) Using a screwdriver, hold the brush spring back and disconnect the starter brush holder assembly. |
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(b) Disconnect the 4 brushes, and remove the starter brush holder assembly.
5. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature assembly from the starter yoke assembly. |
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6. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the repair service starter kit or starter yoke assembly. |
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7. REMOVE PLANETARY GEAR
(a) Remove the 3 planetary gears from the repair service starter kit. |
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