Toyota Camry (XV70): Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

Install in this Direction

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity:

Add 40 cc (1.35 fl. oz)

Compressor Oil:

ND-OIL 12 or equivalent

2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

for A25A-FKS:

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for 2GR-FKS:

Click here

3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the vinyl tape from the cooler condenser assembly and air conditioning tube and accessory assembly.

(b) Install a new piping clamp to the air conditioning tube and accessory assembly. NOTICE: Securely engage the piping clamp to the groove of the air conditioning tube and accessory assembly. Do not open the piping clamp more than the diameter of the air conditioning tube and accessory assembly when installing it. Do not install the piping clamp with the large diameter section in the wrong direction.

*1 Air Conditioning Tube and Accessory Assembly *2 Piping Clamp *a Groove

(c) Thoroughly coat 2 new O-rings and the contact surface of the air conditioning tube and accessory assembly with compressor oil.

Compressor Oil:

ND-OIL 12 or equivalent

(d) Install the 2 O-rings to the air conditioning tube and accessory assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

(e) Engage the cooler condenser assembly and air conditioning tube and accessory assembly.

NOTICE:

Engage the parts by holding the pipe, not the piping clamp.

(f) Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

HINT:

• When inserting, make sure that a click sound is heard.
• Check that the air conditioning tube and accessory assembly is securely installed by pulling it.

4. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose sub-assembly.

Compressor Oil:

ND-OIL 12 or equivalent

(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose sub-assembly.

HINT:

Keep the O-ring and O-ring fitting surface free of foreign matter.

(d) Connect the No. 1 cooler refrigerant discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL NO. 1 RADIATOR AIR GUIDE RH

(a) Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.

Install in this Direction

(b) Install the clip.

(c) Connect the connector.

6. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

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7. INSTALL NO. 1 RADIATOR AIR GUIDE LH

(a) Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.

Install in this Direction

(b) Install the clip.

8. INSTALL HOOD LOCK ASSEMBLY

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9. INSTALL INLET AIR CLEANER ASSEMBLY

for A25A-FKS:

Click here

for 2GR-FKS:

Click here

10. INSTALL UPPER RADIATOR MOUNTING BRACKET

for A25A-FKS:

Click here

for 2GR-FKS:

Click here

11. INSTALL FRONT BUMPER REINFORCEMENT

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12. INSTALL FRONT BUMPER ENERGY ABSORBER

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13. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER

Click here

14. INSTALL HEADLIGHT ASSEMBLY LH

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15. INSTALL HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

16. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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17. WARM UP ENGINE

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18. INSPECT FOR REFRIGERANT LEAK

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19. ADJUST HOOD SUB-ASSEMBLY

Click here

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