DISASSEMBLY
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced|
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
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| *1: When the ECM is replaced with a new one, reset memory is unnecessary. | |||
| Battery terminal is disconnected/reconnected |
Perform steering sensor zero point calibration |
Lane Tracing Assist System |
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Pre-collision System | |||
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Memorize steering angle neutral point |
Parking Assist Monitor System |
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Panoramic view monitor system |
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Replacement of ECM | Vehicle Identification Number (VIN) registration |
MIL comes on |
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ECU communication ID registration (Immobiliser system) |
Engine start function |
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| Inspection After Repair |
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Replacement of automatic transaxle assembly |
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Replacement of ECM (If possible, read the transaxle compensation code from the previous ECM) |
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| Replacement of ECM (If impossible, read the transaxle compensation code from the previous ECM) |
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| Replacement of ECM |
Code registration |
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Replacement of automatic transaxle fluid |
ATF thermal degradation estimate reset |
The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly. |
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Suspension, tires, etc. (The vehicle height changes because of suspension or tire replacement) |
Rear television camera assembly optical axis (Back camera position setting) |
Parking assist monitor system |
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Replacement of front bumper assembly |
Front television camera view adjustment |
Panoramic view monitor system |
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Suspension, tires, etc. (The vehicle height changes because of suspension or tire replacement) |
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| Front wheel alignment adjustment |
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PROCEDURE
1. REMOVE PISTON SUB-ASSEMBLY WITH CONNECTING ROD
(a) Check that the matchmarks on the connecting rod sub-assembly and connecting rod cap are aligned.
HINT:
The matchmarks on the connecting rod sub-assembly and connecting rod cap are guides for correct reassembly.
(b) Remove the 2 connecting rod bolts.
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Front of Engine |
| (c) Using the 2 removed connecting rod bolts, remove the connecting rod cap and lower connecting rod bearing by wiggling the connecting rod cap right and left. HINT: Keep the lower connecting rod bearing installed to the connecting rod cap. |
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| (d) Using a ridge reamer, remove all of the carbon from the top of the cylinder. |
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(e) Push the piston, connecting rod sub-assembly and upper connecting rod bearing through the top of the cylinder block sub-assembly.
HINT:
2. REMOVE CONNECTING ROD BEARING
(a) Remove the connecting rod bearings from the connecting rod sub-assembly and connecting rod cap.
HINT:
Arrange the removed parts in such a way that they can be reinstalled to their original locations.
3. REMOVE PISTON RING SET
| (a) Using a piston ring expander, remove the No. 1 compression ring and No. 2 compression ring. |
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(b) Remove the oil ring expander and 2 side rails by hand.
HINT:
Arrange the removed parts in such a way that they can be reinstalled to their original locations.
4. REMOVE PISTON
| (a) Check the fitting condition between the piston and piston pin. (1) Try to move the piston back and forth on the piston pin. HINT: If abnormal movement is felt, replace the piston and piston pin as a set. |
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(b) Remove the connecting rod sub-assembly from the piston.
(1) Using a screwdriver, pry out the piston pin hole snap ring (front side).
NOTICE:
| (2) Gradually heat the piston to approximately 80°C (176°F). CAUTION: Be sure to wear protective gloves. |
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| (3) Using a brass bar and a hammer, lightly tap out the piston pin and remove the connecting rod sub-assembly. HINT:
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| (c) Using a gasket scraper, remove any carbon from the piston top. NOTICE: Be careful not to scratch the piston. |
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| (d) Using a groove cleaning tool or a broken ring, clean the piston ring grooves. |
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| (e) Using solvent and a brush, thoroughly clean the piston. NOTICE: Do not use a wire brush. |
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5. REMOVE CRANKSHAFT
| (a) Uniformly loosen and remove the 8 crankshaft bearing cap set bolts and 8 seal washers in several steps in the order shown in the illustration. |
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| (b) Uniformly loosen the 16 crankshaft bearing cap set bolts in several steps in the order shown in the illustration. |
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| (c) Using a screwdriver with its tip wrapped with protective tape, pry out the crankshaft bearing caps. Remove the 4 crankshaft bearing caps and 4 lower crankshaft bearings as a set. NOTICE:
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(d) Remove the crankshaft.
6. REMOVE CRANKSHAFT BEARING
(a) Remove the upper crankshaft bearings and lower crankshaft bearings.
HINT:
Arrange the removed parts in such a way that they can be reinstalled to their original locations.
7. REMOVE CRANKSHAFT THRUST WASHER SET
| (a) Remove the crankshaft thrust washer set from the cylinder block sub-assembly. |
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8. REMOVE NO. 1 OIL NOZZLE SUB-ASSEMBLY
| (a) Using a 5 mm hexagon socket wrench, remove the 3 bolts and 3 No. 1 oil nozzle sub-assemblies. |
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(b) Check the 3 No. 1 oil nozzle sub-assemblies for damage or clogging.
HINT:
If there is damage or clogs, replace the No. 1 oil nozzle sub-assembly.
Inspection
Replacement
Reassembly
Installation
Inspection