Toyota Camry (XV70): Replacement
REPLACEMENT
PROCEDURE
1. REPLACE STRAIGHT PIN
NOTICE:
If a straight pin is deformed, replace it.
(a) Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly.
|
*a | Front Side |
*b | Rear Side |
|
*c | Top Side |
*d | Bottom Side |
|
*e | RH Side |
*f | 23 mm (0.906 in.) |
|
*g | 6 mm (0.236 in.) |
*h | 11 mm (0.433 in.) |
|
*i | 9 mm (0.354 in.) |
- | - |
Standard Protrusion Height:
|
Item | Specified Condition |
|---|---|
|
Pin (A) | 23 mm (0.906 in.) |
|
Pin (B) | 6 mm (0.236 in.) |
|
Pin (C) | 11 mm (0.433 in.) |
|
Pin (D) | 9 mm (0.354 in.) |
2. REPLACE STUD BOLT
NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.
(a) Using E8 and E10 "TORX" socket wrenches, install the stud bolts to the cylinder block sub-assembly.
|
*A | w/ Stud Bolt |
- | - |
|
*a | Front Side |
*b | LH Side |
|
*c | 12 mm (0.472 in.) |
*d | 52 mm (2.05 in.) |
|
*e | 23 mm (0.906 in.) |
*f | 15 mm (0.591 in.) |
|
*g | 40 mm (1.57 in.) |
- | - |
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
3. REPLACE CONNECTING ROD SMALL END BUSH
| (a) Using SST and a press, press out the connecting rod small end bush. SST: 09222-30010 |
|
| (b) Align the oil hole of a new connecting rod small end bush with the oil hole of the connecting rod. |
|
| (c) Using SST and a press, push in the connecting rod small end bush. SST: 09222-30010 |
|
| (d) Using a pin hole grinder, hone the connecting rod small end bush to obtain the standard oil clearance between the connecting rod small end bush and piston pin. Standard Oil Clearance: 0.005 to 0.011 mm (0.000197 to 0.000433 in.) |
|
(e) Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.
HINT:
Check that the piston pin fits at a normal room temperature.
READ NEXT:
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL NO. 1 OIL NOZZLE SUB-ASSEMBLY
(a) Using a 5 mm hexagon socket wrench, install the 3 No. 1 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3
Precaution
PRECAUTION
HINT:
Any digits beyond the 1/100 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only.
When both standard and maximum or minimum val
SEE MORE:
Removal
REMOVAL CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during flow shutting valve (No. 1 water by-pass hose) removal/installation are shown below. Necessary Procedu
Fail-safe Chart
FAIL-SAFE CHART
DTC Trouble Area
Parking Brake Indicator Light
Brake System Warning Light (Yellow)
Fail-safe Deactivation Condition
C059704 Skid control ECU (brake actuator assembly) internal malfunction
Normal Illuminates
After returning to normal cond
