REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced|
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
|---|---|---|---|
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Disconnect cable from negative battery terminal |
Perform steering sensor zero point calibration |
Lane tracing assist system |
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Pre-collision system | |||
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Memorize steering angle neutral point |
Parking assist monitor system |
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Panoramic view monitor system |
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. REMOVE BATTERY
for A25A-FKS: Click here
for 2GR-FKS: Click here
3. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
4. DISCONNECT BRAKE LINE
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(a) Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly. NOTICE:
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5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
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6. REMOVE STOP LIGHT SWITCH ASSEMBLY
Click here
7. REMOVE PUSH ROD PIN
| (a) Remove the clip and push rod pin. |
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8. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
| (a) Disengage the clamp to separate the wire harness from the brake pedal support assembly. |
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| (b) Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly. |
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(c) Remove the 2 clips.
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Nut |
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Clip |
HINT:
Depending on the vehicle, the clips may not be installed.
(d) Remove the 4 nuts and push the brake booster assembly toward the engine compartment.
NOTICE:
(e) Remove the brake pedal support assembly while avoiding the stud bolts of the brake booster assembly and brake booster support base.
NOTICE:
Be careful not to deform the bracket of the instrument panel reinforcement assembly.
9. REMOVE BRAKE PEDAL RETURN SPRING
| (a) Remove the brake pedal return spring from the brake pedal support assembly. |
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10. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
| (a) Disengage the 2 claws and remove the stop light switch mounting adjuster. |
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11. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad from the brake pedal support assembly.
Adjustment
Installation
Installation
Check Bus 5 Lines for Short Circuit