Toyota Camry (XV70): Disassembly

(a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

• Do not reuse the generator pulley cap.
• If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

(a) Remove the 3 bolts and generator rear end cover from the generator coil assembly.

(a) Remove the generator terminal insulator from the generator coil assembly.

(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil assembly from the generator rotor assembly.

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

(c) Remove the bearing cover packing.

NOTICE:

If the bearing cover packing breaks, remove the broken pieces completely.

HINT:

The bearing cover packing may be installed on the generator rotor assembly.

(b) Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.

SST: 09820-63021

NOTICE:

Securely attach SST to the generator pulley with clutch and rotor shaft.

(c) Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.

NOTICE:

• Check that the generator drive end frame is secured in the vise tightly.

• Hold SST (A) tightly during the operation.

(a) Remove the generator rotor assembly from the generator drive end frame.

(a) Remove the 4 screws and retainer plate from the generator drive end frame.

(b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

SST: 09950-60010

09951-00250

SST: 09950-70010

09951-07100