REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
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2. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
3. DISCONNECT FRONT FLEXIBLE HOSE
| (a) Remove the union bolt and gasket, and disconnect the front flexible hose from the front disc brake cylinder assembly. |
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4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY
| (a) Hold the 2 front disc brake cylinder slide pins and remove the 2 bolts and front disc brake cylinder assembly. |
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5. REMOVE FRONT DISC BRAKE PAD
| (a) Remove the 2 anti-squeal springs. |
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| (b) Remove the 2 front disc brake pads from the front disc brake cylinder mounting. |
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6. REMOVE FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT
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7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE
| (a) Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting. NOTICE: Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position. |
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8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN
| (a) Remove the 2 front disc brake cylinder slide pins from the front disc brake cylinder mounting. |
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| (b) Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front disc brake cylinder slide pin (lower side). NOTICE: Do not damage the front disc brake cylinder slide pin. |
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9. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT
| (a) Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting. |
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10. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING
| (a) Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle. |
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11. REMOVE FRONT DISC
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(a) Put matchmarks on the front disc and the front axle hub sub-assembly. |
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(b) Remove the front disc.
Disassembly
Inspection
Reassembly
Installation
Inspection