Toyota Camry owners & service manuals

Toyota Camry (XV70): Removal

Toyota Camry Repair Manual XV70 (2018-2024) / Engine, Hybrid System / 2gr-fks (fuel) / Fuel Pump (for High Pressure) / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Tracing Assist System

Pre-collision System

Memorize steering angle neutral point

Parking Assist Monitor System

Panoramic View Monitor System

  • Replacement of fuel pump assembly
  • Replacement of fuel injector assembly (for Port Injection)
  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly

Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
  • To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. DISCHARGE FUEL SYSTEM PRESSURE

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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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4. REMOVE INTAKE MANIFOLD

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5. REMOVE FUEL PUMP PROTECTOR

(a) Disengage the clamp to disconnect the fuel tube sub-assembly from the fuel pump protector.

(b) Remove the 2 bolts and fuel pump protector from the cylinder head sub-assembly.

6. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Disconnect the No. 2 fuel tube sub-assembly from the fuel pump assembly.

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7. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

CAUTION:

To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

(a) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

(b) Loosen the 2 bolts of the fuel pump assembly.

(c) Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe RH and fuel pump assembly.

8. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY

(a) Disconnect the fuel pump assembly connector.

(b) Remove the 2 bolts, fuel pump assembly and fuel pump lifter guide from the cylinder head cover sub-assembly.

(c) Remove the O-ring from the fuel pump assembly.

(d) Remove the fuel pump lifter assembly from the fuel pump lifter housing.

(e) Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP ASSEMBLY (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Sp

     Installation

    INSTALLATION PROCEDURE 1. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (a) Turn the crankshaft pulley until the flat of the camshaft faces the fuel pump lifter assembly. HINT: Th

     Components

    COMPONENTS ILLUSTRATION *1 FUEL PUMP ASSEMBLY *2 FUEL PUMP PROTECTOR *3 NO. 1 FUEL PIPE SUB-ASSEMBLY *4 NO. 2 FUEL TUBE SUB-ASSEMBLY *5 FUEL PUMP LIFTER

    SEE MORE:

     Engine (ignition) switch (vehicles without a smart key system)

    Starting the engine 1. Check that the parking brake is set. 2. Check that the shift lever is in P. 3. Firmly depress the brake pedal. 4. Turn the engine switch to the "START" position and start the engine. Changing the engine switch positions "LOCK" The steering wheel is locked and the

     Components

    COMPONENTS ILLUSTRATION *1 COWL SIDE TRIM SUB-ASSEMBLY LH *2 FRONT DOOR OPENING TRIM WEATHERSTRIP LH *3 FRONT DOOR SCUFF PLATE LH *4 HOOD LOCK CONTROL LEVER SUB-ASSEMBLY *5 INSTRUMENT SIDE PANEL LH *6 NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY

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