Toyota Camry (XV70): Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
| (a) Remove the nut and disconnect the field coil lead wire from the magnet starter switch assembly. |
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| (b) While holding the magnet starter switch assembly to the repair service starter kit, remove the 2 nuts. |
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| (c) While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly. |
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2. REMOVE STARTER YOKE ASSEMBLY
| (a) Using a T25 "TORX" socket wrench, remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly. |
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3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
| (a) Remove the 2 screws and while holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly. |
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4. REMOVE STARTER BRUSH HOLDER ASSEMBLY
| (a) Using a screwdriver, hold the brush spring back and disconnect the starter brush holder assembly. |
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(b) Disconnect the 4 brushes, and remove the starter brush holder assembly.
5. REMOVE STARTER ARMATURE ASSEMBLY
| (a) Remove the starter armature assembly from the starter yoke assembly. |
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6. REMOVE STARTER ARMATURE PLATE
| (a) Remove the starter armature plate from the repair service starter kit or starter yoke assembly. |
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7. REMOVE PLANETARY GEAR
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(a) Remove the 3 planetary gears from the repair service starter kit. |
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Inspection
INSPECTION PROCEDURE 1. INSPECT STARTER ASSEMBLY
CAUTION: As a large electric current passes through the cable during this inspection, a thick cable must be used. If not, the cable may become hot an
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL PLANETARY GEAR
(a) Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and repair service starter kit.
High-temperature G
Installation
INSTALLATION PROCEDURE 1. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts. Torque: 46 N·m {469 kgf·cm, 34 ft·lbf}
(b) Connect the engine wire to the terminal 30 with
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Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP
(a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.
NOTICE:
Do not reuse the generator pulley cap.
If the generator pulley cap is removed, replace the generator pulley cap and generat
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL NO. 1 OIL NOZZLE SUB-ASSEMBLY
(a) Using a 5 mm hexagon socket wrench, install the 3 No. 1 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts.
Torque: 9.0 N·m {92 kgf·cm, 80 in·lbf}
2. INSTALL PISTON HINT: Perfo
